Deep submicron devices contain a large number of memories which demands lower area and fast access time, hence, an automated test strategy for such designs is required to reduce ATE (Automatic Test Equipment) time and cost. Conventional DFT methods do not provide a complete solution to the requirement of testing memory faults and its self-repair capabilities. A promising solution to this dilemma is Memory BIST (Built-in Self-test) which adds test and repair circuitry to the memory itself and provides an acceptable yield.
Typically, we see a 4X increase in memory size every 3 years to cater to the needs of new generation IoT devices. Deep submicron devices contain a large number of memories which demands lower area and fast access time, hence, an automated testing strategy for such semiconductor engineering designs is required to reduce ATE (Automatic Test Equipment) time and cost.
Memory faults behave differently than classical Stuck-At faults. Therefore, the fault models are different in memories (due to its array structure) than in the standard logic design. Also, during memory tests, apart from fault detection and localization, self-repair of faulty cells through redundant cells is also implemented.
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It is also a challenge to test memories from the system design level as it requires test logic to multiplex and route memory pins to external pins. To test the memories functionally or via ATPG (Automatic Test Pattern Generation)requires very large external pattern sets for acceptable test coverage due to the size and density of the cell array-and its associated faults.
Conventional DFT/DFM methods do not provide a complete solution to the requirement of testing memory faults and its self-repair capabilities. A promising solution to this dilemma is Memory BIST (Built-in Self-test) which adds test and repair circuitry to the memory itself and provides an acceptable yield. This article seeks to educate the readers on the MBIST architecture, various memory fault models, their testing through algorithms, and memory self-repair mechanism.
Memories form a very large part of VLSI circuits. The purpose of memory systems design is to store massive amounts of data. Memories do not include logic gates and flip-flops. As a result, different fault models and test algorithms are required to test memories.
MBIST is a self-testing and repair mechanism which tests the memories through an effective set of algorithms to detect possibly all the faults that could be present inside a typical memory cell whether it is stuck-at (SAF), transition delay faults (TDF), coupling (CF) or neighborhood pattern sensitive faults (NPSF). It uses an inbuilt clock, address and data generators and also read/write controller logic, to generate the test patterns for the test.
Basic Memory Model
A typical memory model consists of memory cells connected in a two-dimensional array, and hence the memory cell performance has to be analyzed in the context of the array structure. In the array structure, the memory cell is composed of two fundamental components: the ‘storage node’ and ‘select device’. The ‘select device’ component facilitates the memory cell to be addressed to read/write in an array. Scaling limits on memories are impacted by both these components.
As shown in Figure 1 above, row and address decoders determine the cell address that needs to be accessed. Based on the addresses on the row and column decoders, the corresponding row and column get selected which then get connected to sense amplifier. The sense amplifier amplifies and sends out the data.
Similarly, we can access the required cell where the data needs to be written. Special circuitry is used to write values in the cell from the data bus. For the decoders, we test the soc verification functionality whether they can access the desired cells based on the address in the address bus For the amplifier and the driver, we check if they can pass the values to and from the cells correctly.
The following fault models are sufficient for memory testing:
Neighborhood pattern sensitive fault (NPSF)
Address decoder faults
The process of testing the fabricated chip design verification on automated tested equipment involves the use of external test patterns applied as a stimulus. The device’s response is analyzed on the tester, comparing it against the golden response which is stored as part of the test pattern data. MBIST makes this easy by placing all these functions within a test circuitry surrounding the memory on the chip itself. It implements a finite state machine (FSM) to generate stimulus and analyze the response coming out of memories.
This extra self-testing circuitry acts as the interface between the high-level system and the memory. The challenges of testing embedded memories are minimized by this interface as it facilitates controllability and observability. The FSM provides test patterns for memory testing; this greatly reduces the need for an external test pattern set for memory testing.
Memories are tested with special algorithms which detect the faults occurring in memories. A number of different algorithms can be used to test RAMs and ROMs. Described below are two of the most important algorithms used to test memories. These algorithms can detect multiple failures in memory with a minimum number of test steps and test time.
The 1s and 0s are written into alternate memory locations of the cell array in a checkerboard pattern. The algorithm divides the cells into two alternate groups such that every neighboring cell is in a different group. The checkerboard pattern is mainly used for activating failures resulting from leakage, shorts between cells, and SAF.
Write checkerboard with up addressing order
Read checkerboard with up addressing order
Write inverse checkerboard with up addressing order
Read inverse checkerboard with up addressing order
Among the different algorithms proposed to test RAMs, March tests have proved to be simpler and faster, and have emerged as the most popular ones for memory testing. There are various types of March tests with different fault coverages. A March test applies patterns that “march” up and down the memory address while writing values to and reading values from known memory locations. While retrieving proper parameters from the memory model, these algorithms also determine the size and the word length of memory.
Let’s consider one of the standard March1 algorithms which consist of 10 steps of reading and writing, in both ascending and descending address. It targets various faults like Stuck-At, Transition, Address faults, Inversion, and Idempotent coupling faults.
write 0s with up addressing order (to initialize)
Read 0s, write 1s with up addressing order
Read 1s, write 0s with up addressing order
Read 0s, write 1s with down addressing order
Read 1s, write 0s with down addressing order
Read 0s with down addressing order
Currently, most industry standards use a combination of Serial March and Checkerboard algorithms, commonly named as SMarchCKBD algorithm. This algorithm enables the MBIST controller to detect memory failures using either fast row access or fast column access.
Memory Built-in Self Repair (BISR)
Memories occupy a large area of the SoC design and very often have a smaller feature size. Both of these factors indicate that memories have a significant impact on yield. To avoid yield loss, redundant or spare rows and columns of storage cells are often added so that faulty cells can be redirected to redundant cells. Memory repair includes row repair, column repair or a combination of both.
Memory repair is implemented in two steps. The first step is to analyze the failures diagnosed by the MBIST Controller during the test for repairable memories, and the second step is to determine the repair signature to repair the memories. All the repairable memories have repair registers which hold the repair signature.
BIRA (Built-In Redundancy Analysis) module helps to calculate the repair signature based on the memory failure data and the implemented memory redundancy scheme. It also determines whether the memory is repairable in the production testing environments. The repair signature will be stored in the BIRA registers for further processing by MBIST Controllers or ATE device.
The repair signature is then passed on to the repair register’s scan chain for subsequent Fusebox programming, which is located at the chip design level. The reading and writing of a Fusebox is controlled through TAP (Test Access Port) and dedicated repair registers scan chains connecting memories to fuses. The repair information is then scanned out of the scan chains, compressed, and is burnt on-the-fly into the eFuse array by applying high voltage pulses.
On-chip reset, the repair information from the eFuse is automatically loaded and decompressed in the repair registers, which are directly connected to the memories. This results in all memories with redundancies being repaired. Finally, BIST is run on the repaired memories which verify the correctness of memories.
Research on high speed and high-density memories continue to progress. In the coming years, Moore’s law will be driven by memory technologies that focus on aggressive pitch scaling and higher transistor count. Needless to say, this will drive up the complexity of testing and make it more challenging to test memories without pushing up the cost. As discussed in the article, using the MBIST model along with the algorithms and memory repair mechanisms, including BIRA and BISR, provides a low-cost but effective solution.