High-Voltage Battery Management System Development for Next-Gen Electrification Applications

Executive Summary

The client is a US-based leading energy technology company offering cutting-edge fail-safe battery energy storage systems. With the objective of revolutionizing the way energy is used and stored, the client was looking to develop next-generation Battery Management Solutions suitable for diverse industrial electrification applications.

Due to the complexities involved in high-voltage and safety-critical design, the client was looking for a competent partner to take ownership of end-to-end product design, development, and pre-compliance & certification testing.

eInfochips with its dedicated Battery Management System CoE and in-depth expertise helped the client with the development of Battery Management Unit (BMU) and Module Sensing Unit (MSU) covering architecture design, embedded/hardware, software, cybersecurity, functional safety and pre-compliance and certification testing for stringent IEC and UL standards

Project Highlights

High-Voltage Battery Management System Development for Next-Gen Electrification Applications
  • Component selection, toolchain selection, EOL/ROHS compliance
  • PCB design, Gerber generation, functional testing, EMS selection
  • SOX algorithm, UI/UX, MCAL/AFE integration, CAN, SBC, and drivers
  • EMI/EMC, thermal, shock, vibration, HALT/HASS testing, automation
  • FMEA, safety analysis, fault insertion, certification (e.g., TUV)
  • Compliance with UL, IEC, ISO standards; secure boot/firmware updates
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