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Video Communications
Physical Design for a Digital Video flip-chip SoC

Application overview

Our customer is a global leader in semiconductors for wired and wireless communications. Their products enable the delivery of voice, video, data and multimedia to and throughout the home, the office and the mobile environment.

We were involved in tape-out of a flip chip. We implemented customer’s verilog netlist of a digital video SoC design into a physical layout of manufacturable hardware. This SoC was implemented using Magma tool chain on TSMC 0.13u technology. The tape-out was successfully executed in 14 weeks.

Block Diagram of the Digital Video Chip

Block Diagram for Digital Video Flip Chip SoC

Design Complexity

  • 8 million gates
  • 52 memories
  • 28 analog macros
  • 1250 IOs
  • Flip chip package
  • 300 Mhz
  • 12 Clock domains

eInfochips’ Role

eInfochips’ physical design team was responsible for implementing the top level hierarchical netlist to GDSII. The team was also responsible for implementing the sub blocks from hierarchical netlist to GDSII. The various stages of our involvement are

  • Top Level Floorplanning
  • Analog and digital IO pad placement and pin ordering
  • Custom routing for clock network, analog modules and flip chip solder bumps
  • Rectilinear shape Floorplan and hierarchical implementation of sub blocks
  • STA and Formal verification at Block level
  • SI closure and IR drop analysis at Block level
  • Physical verification of sub blocks
  • TCL scripting for all of the above activities

Challenges Addressed

  • Implementing clock tree synthesis by writing custom scripts to place buffer tree, clock tree shielding and skew minimization
  • Complete Implementation of hierarchical sub blocks using custom scripts
  • Achieving timing requirements, through customization activities like creating regions, grouping, clustering, data path routing and multiple Floorplan
  • SI closure, Power analysis, formal verification, DRC/ERC/LVS clean up at block level

Tools Used

For the top level flow Synopsys tool chain was used, while for the block level flow the Magma tool chain was used.

Benefits:

Our customer benefited from the flawless execution of the entire project, we leveraged our tools & design flow expertise ensuring first time silicon success.


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